Planetary Gearbox Design and Development using Additive Manufacturing

Modern manufacturing technology is dominated by additive manufacturing due to its simplicity, precision, time and material savings, and flexibility in design. The purpose of this study is to propose and print a 3D model of planetary gear trains since these gear trains are more efficient than conventional gear trains and have many advantages. A planet gear trains must have collinear input and output axes in order to achieve compact space requirements. Using even spacing between the planets in a gear train allows both static and dynamic forces to be balanced. It is also possible for multiple planets to produce high torques. Finally, it is capable of providing a wide range of speeds. The printed model performed exceptionally well when it came to performance, and it can be used for both educational and industrial purposes, exhibiting the ability to withstand a high level of stress. The current paper demonstrated the process of 3D printing and the challenges involved in printing planetary gear trains, as well as possible solutions to these challenges. Finally, tolerances were reported as 0.5 mm on the final CAD model, and 0.15 mm on the last updated results.